We kindly provide customer 1L tetra pak filling machine with 1000ctn/hr and 3000ctn/hr capacity available. This machine is full aseptic standard, can be used for flavored juice, concentrated juice and milk product.

Technical parameters and configuration

Productivity	1000 box/hr  or 3000 box/hr
Filling Range	1000ml
Package shape	Standard, Slim or Prisma (one machine just for one shape, and one volume)
Shelf life	In 25-30oc, shelf life 8-12months
Package material	PET/AL/PAPER/PE
Electric power	14kw
Voltage	380V 50Hz or customized
Air Consumption	1.0m3/min  0.8Mpa
Weight	3000kg
Measurement	4800*2500*4500mm

Electronic components brand

Electronic components name	Brand
PLC	Omron, Japan
Touch screen	Omron, Japan
Relay	IDEC, Japan
Low-voltage electrical components	Schneider, France
Pneumatic Components	SMC, Japan
Electromagnetic valve	SMC, Japan
Proximity switch	Autonics, Korea
Photoelectric	Omron, Japan
Photoelectric sensor	GARLO GAVAZZI, Switzerland
UV lamp and components	Philips, Netherland
Servo motor	Omron, Japan
Planetary reducer	Newstart, China
Color sensor	SICK, Germany
Cylinder	SMC, Japan
Bearing sleeve	Igus, Germany
Structure material	SUS304

Main Description of Machine:

Sterilization Designed:

The design principle of our aseptic filling machine, comprehend and reference to the world's first-class technology. It has uniquely applied the "triple aseptic protection" and is therefore in a leading position in terms of sterility assurance. At the same time, flexible folding angles and other details to ensure the maximum degree of protection of packaging materials and eliminate leaks, so Our filling equipment can be widely used in pure milk, pure goat milk, vegetable protein drinks, juice drinks and other liquid dairy products and beverages Production.

And here about the first-class technology, Sweden Tetra Pak, Franch Beinlich and Netherlands Elecster.

First, Franch Beinlich filling equipment, The unique characteristics of Franch Beinlich, which makes full use of sterile air technology, the flow of sterile air to sterilize.

Second, Netherlands Elecster filling equiepment, The main technical application is super-ultraviolet sterilization.

Third, Sweden Tetra Pak, Mainly utilizes the evaporation of hydrogen peroxide to achieve sterilization effect.

Hydrogen peroxide sterilization is more used, more economical, fast, widely used in food and beverage industry.

So our triple aseptic protection, is to combine these three technology together, so that can provide sterilization more thorough.

We has some applications and technical patents on aseptic assurance. For example, There has two corners on both sides of the carton, which are sensitive parts. Most of them are formed by right-angle impact, so it is easy to form cracks on the inside of the aluminum foil. because the composition paper has 7 layers. the innermost layer is aluminum foil, if the aluminum foil is broken, it will cause leakage, which will cause product quality problems. We have an arc at the corner of the carton to ensure that the inner foil is not damaged.

Advantages:

Our filling equipment has a unique design and uses more integrated components from abroad to make operation and maintenance easier. One worker can operate the entire machine and easy to master. At the same time, due to the scientific and rigorous design of the construction, the failure rate of is relatively low. It can fully guarantee the stability of production capacity for customers in the peak season.

The design principle of the equipment is simple and not complex. It makes the equipment more scientific, more rigorous, and more practical. We have practically used many integrated parts, and almost all of them are imported products that are one of the best in the world.

The machine from other manufacturers generally requires two workers to operate, because too many parts, the structure is complex, one operator can not operate. and there too many parts are prone to quality problems in the second or third year, so more difficult when operation. We only need one operator, and the operation is simple and skillful. It will be used as much as possible.

Our filling equipment has sterility assurance, lowest failure rate and good carton molding quality.  But our production speed is not as good as others, but the quality of our products is guaranteed.

Another outstanding advantages of our equipment is energy saving. The filling machine consumes about 15kw/hr, which is 40-60kw compared with other similar equipment, energy-saving effect is obvious. At the same time, our filling equipment adapts no water spray, which not only saves water consumption, but also reduces the possibility of secondary pollution of packaging materials.